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Batch size calculation using fixed batch time

This example explains the calculation mode for a fixed batch time.

If you daily operating time is 20 hours and the % allocated for changeovers is 10%:

The daily time allocated to change over is: 20 x 60 x 0.10 = 120 minutes

If each change over lasts 30 minutes:

It will be possible to change over: 120 / 30 = 4 times per the day.

The remaining time to produce is 20 x 60 - 120 (Time Allocated for Change Over) = 1080 minutes (or 1 - 10% = 90% of 20h). During this time the line is going to produce 4 batches (because we can change over 4 times during the day).


The batch time is: 1080 / 4 = 270 minutes

If the actual production cycle time of the line is 30 seconds.

The batch quantity is: 270 x 60 / 30 = 540 pieces.

KANBAN batch size The Batch has a direct impact on the production line efficiency and inventory.

Demand impact on batch size A significant demand difference between references in KANBAN can influence their batch size.

How to use fixed batch times The fixed batch time mode has to be used when set-up operators are shared between production equipments.

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