Batch Building Box for the blades

A card represents a trolley of blades. A trolley contains 3600 or 6400 blades according to the familly

Each trolley must have a card on the top of it.

For each reference, its BBB is located at the lane exit of the storage location. The consumed cards are posted with a Velcro on their BBB. At this stage, each card consumes only one Velcro of the BBB. When the BBB is full and a new card is consumed, all the cards are moved to the BBB of their rubber material.

Batch size at this stage is defined based on same coverage

KANBAN with 2 levels of Batch Building Boxes When you have 2 distinct families of changeovers, you may have to use 2 levels of BBB.

Related calculations Using 2 BBB is tricky but feasible if you apply specific rules and be pragmatic.

Batch Building Box for rubber The BBB for rubber contains all card of blades produce with the same rubber.

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Batch Building Box for rubber
Related calculations

Batch Building Box for the blades

KANBAN Sizing

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KANBAN sizing tool

KANBAN acronyms